Summary of Maintenance Predictivo
It is very conscientiously a summary worked and very clear that it is, like it should be made and which are the necessities in the Maintenance today to transform it into a more effective and more efficient maintenance.
iquestque predictive is?
Maintenance Predictive or Based in the Condition, it consists on inspecting the teams to regular intervals of time without to disassemble them and to take action to prevent the flaws or to avoid the consequences of the same ones according to condition. It includes the objective inspections so much (with instruments) and subjective (with the senses), as the repair of the defect (it fails potential) Preventive maintenance or Based in the Time, it consists on to recondition or to substitute to regular intervals a team or their components, independently of their state in that moment. Maintenance Detectivo or Search of Flaws, consist in to the inspection of the hidden functions, to regular intervals, to see if they have failed and to recondition them in the event of flaw (it fails functional). Maintenance Corrective or TO the Break, it consists on the reacondicionamiento or substitution of parts in a team once they have failed, it is the repair of the flaw (it fails functional), it happens of urgency or emergency. Maintenance Mejorativo or Rediseños, consist on the modification or change of the original conditions of the team or installation. It is not task of properly this maintenance, although he/she makes it maintenance.
Presentation
The present Study is fruit of a project requested by the Institute of Formation and Social Studies (IFES) to the Foundation for the Continuous Formation (FORCEM) in the Convocation 1.999 of Helps to the development of Complementary Stocks and of Accompaniment to the Formation, and therefore it is an action carried out in the mark of the II National Agreement of Continuous Formation and of the European Social Fund.
The project, promoted by the Institute of Formation and Social Studies (IFES), it has been elaborated through an Agreement of Collaboration subscribed between the Institute of Formation and Social Studies (IFES), the Association of Investigation and Industrial Cooperation of Andalusia (AICIA), the Department of Industrial Organization and Administration of Companies of the Superior School of Engineers from Seville, PROINCA S. Coop. And., UGT Andalusia and the German company BLSG GmbH beginning August 27 1.999 and concluding February 2 the 2.000.
It is a study of the formative necessities in the Area of the Industrial Preventive maintenance of Andalusia that detects the changes also in the derivative qualifications of the evolution of these activities and possible new profiles professionals associated to the new necessities. At the same time, it provides a general vision of the current situation of the Industrial Preventive maintenance in the different productive sectors in Andalusia and it indicates the main difficulties and opportunities of the development of these activities.
Necessities and objectives
The area of activity of the Industrial Maintenance is of capital importance in the environment of the execution of the operations in the industry.
Of a good Maintenance it depends, not only an efficient operation of the facilities, but rather also, it is necessary to carry out it with rigor to get other objectives as they are the control of the cycle of life of the facilities without shooting the costs dedicated to maintain them.
The conventional strategies of "to repair when the mishap takes place" they no longer serve. They were valid in the past, but now it is aware that to wait to that the mishap takes place to intervene, it is to incur in some excessively high costs (production losses, deficiencies in the quality, etc.) and in and of itself the industrial companies thought about to carry out processes of prevention of these mishaps by means of an appropriate maintenance program.
The evolution of the maintenance is structured in the four following generations:
-
1ª generation: Maintenance total corrective. It is expected to that the mishap takes place to repair.
-
2ª generation: They are begun to carry out maintenance tasks to prevent mishaps. Recurrent and repetitive works with a certain frequency.
-
3ª generation: The maintenance is implanted to condition. That is to say, they are carried out monitorizaciones of parameters in function of which the works characteristic of substitution or eacondicionamiento of the elements will be made.
-
4ª generation: Systems of continuous improvement of the preventive maintenance plans and predictivo are implanted, of the organization and execution of the maintenance. The groups of improvement and pursuit of the stocks settle down. Systems of the type TPM (Total Productive Maintenance).
It is necessary to have a system of continuous improvement to try to be distanced of the competitors and this way to improve our position in the market. As for maintenance and he/she refers, the only strategies valid today in day they are those guided so much to increase the readiness and effectiveness of the productive teams as to reduce the maintenance costs, always inside the mark of the security and the environment.
The TPM is the productive maintenance carried out by all the members of the company, through activities of small groups. The final goal of the TPM is the zero mishaps and the zero defects, improving this way the rates of operation of the teams and minimizing the stocks and costs. From their creation, the Spanish Association of Maintenance comes studying the situation of the maintenance in the industry and its contribution to the improvement of the productivity of the industrial facilities.
Nowadays, the administration of the maintenance supposes it doesn't only unite important part of the budget of the companies, but rather it becomes also fundamental to get the efficiency of the teams and therefore of the productive process. Also, the growing competitiveness makes that the factories need to have great flexibility and short response time. or it, in this environment the maintenance plays an even more important paper.
In what concerns Andalusia, the industrial fabric is of great relevance as for total volume and I root, mainly the small and medium industrial company.
In and of itself the position of the administration of the maintenance in the Andalusian industrial environment will become key of competitiveness and of managerial development.
The formation necessity to achieve the penetration of these new technologies of administration of the maintenance is otal, since the installation of these systems is born from projects in those that you the whole personnel of the company must involve.
Applied methodology
The applied methodology presently study follows the steps that next are described:
- Summary and analysis of sources of information secondary, that is to say, of studies and existent documentation, relative to the sector of the industrial preventive maintenance, profile professionals and formative necessities.
- Interviews in depth to experts of the sector.
- Realization of a field work, through a survey, by means of personal interviews with questionnaire structured the personnel of the companies of the sector (so much managers and intermediate controls as operatives of the production departments and maintenance, in case this existed). This field work was carried out in several stages:
- Delimitation, segmentation and classification of the companies of the sector.
- Selection of the sample.
- Elaboration of the questionnaire and poll pilot.
- I develop of the field work.
- Code, tabulation and recording of data.
- Statistical treatment of the information.
- Analysis and interpretation of results.
- Detection of the professional profiles, profesionalidad certifications, new specialties formativas&hellip
- He/she has also been carried out a comparative study (Benchmarking) in other countries of the UE with more development in the industrial preventive maintenance, as Germany and Austria.
Objectives and results
The fundamental objectives that have been sought to reach with the realization of the present study are the following ones:
- To carry out an exhaustive study of the necessities and formative lacks in the area of the industrial preventive maintenance in Andalusia, starting from which the possible existent deficiencies have been detected among the current profiles.
- Labor market analysis of the industrial maintenance and of the auxiliary companies dedicated to this activity.
- Analysis of the contents and thematic that improve the administration and the technological changes that are taking place in these activities.
- It improves of the quality in the formation.
- To carry out a Benchmarking has more than enough experiences in other countries of the oriented European Union to obtain valid information in Andalusia.
The fundamental results that have been sought to obtain study herewith are those that make an appointment next:
- A diagnosis on the main difficulties and opportunities of installation of the new technologies of Administration of Maintenance in Andalusia.
- A relationship of the demanded professional profiles in the future, as well as of the new formative specialties as regards Administration of Maintenance.
Transfer of results coming from the European Union, especially of Germany and Austria.
|
